Industrial and Packaged Sewage Treatment Plant: Modular Engineering and Equipment Specifications

 

 

Industrial buyers, municipal contractors, and engineering firms sourcing a sewage treatment plant from Shandong Lingke Environmental Technology Co., Ltd. (LK Ecotech) require robust, pre-engineered, and field-proven wastewater separation systems. As a direct manufacturer and supplier, LK Ecotech provides engineering-grade technical specifications, treatment process configurations, and product matrices for modular skid-mounted and containerized sewage treatment plants. This page is designed to streamline technical evaluation, equipment selection, and procurement for municipal and industrial applications worldwide.

 

 
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Solutions

Municipal Sewage Treatment

Decentralized and centralized municipal wastewater purification utilizing biological aeration and advanced solid-liquid separation.

 

Industrial Wastewater Pretreatment

High-load effluent remediation for food processing, manufacturing, and chemical sectors targeting suspended solids and high COD and BOD reduction.

Water Reuse and Pre-treatment

Polishing biological effluents to meet reuse standards or feeding downstream reverse osmosis membrane systems.

Compact and Decentralized Sites

Modular, skid-mounted installations engineered for remote camps, industrial parks, and space-constrained sites.

 

Product Category

 

Series

Primary Technology

Key Target Effluent

Typical Capacity Range

Construction Material

LK-STP Packaged Series

Integrated Biological Treatment and Settling

Municipal Sewage, Domestic Wastewater

5–500 m³/h

Carbon Steel with Epoxy Coating or SUS304

LK-MBR Membrane Series

Submerged Hollow Fiber or Flat Sheet MBR

High-Purity Water Reuse, Space-Constrained Sites

10–200 m³/h

SUS304 or SUS316L Frame, PVDF Membranes

LK-DAF Flotation Series

Micro-Bubble Dissolved Air Flotation

Fats, Oils, Grease, High Suspended Solids

1–300 m³/h

Carbon Steel or Stainless Steel

LK-CONT Containerized Units

Skid-Mounted Complete Assembly

Rapid Deployment, Remote Sites

2–50 m³/h

ISO Standard Steel Container Enclosure

 

System Configuration

 

Pre-treatment Module: Mechanical bar screens and manual or automatic basket filters to capture gross solids.

 

Equalization and Dosing Unit: PH adjustment tanks, chemical metering pumps, and level-controlled lift pumps.

 

Biological Core: Fine-bubble diffusers, air blowers, suspended carriers, or submerged membrane cassettes.

 

Clarification Unit: Secondary settling hopper or DAF micro-bubble clarification unit.

 

Disinfection Unit: UV sterilization or chlorine dioxide contact chamber.

 

Sludge Management: Sludge holding hopper, transfer pumps, and optional dewatering screw press.

 

Electrical and Control Panel: PLC-controlled automation cabinets with touch screen and motor drives.

High-Efficiency Dissolved Air Flotation System

 

Treatment Process

 

Stage

Process Description

Main Equipment and Components

Removal Target

1. Preliminary

Physical screening and grit removal

Mechanical fine screen, rotary drum screen

Large debris and floating solids

2. Equalization

Flow balancing and pH correction

Submersible mixing pumps, acid and alkali dosing skids

Hydraulic surge dampening; stable pH of 6.5–8.5

3. Biological Treatment

Organic oxidation and nutrient removal

Fine bubble aeration grid, air blowers, return sludge pumps

BOD, COD, and ammonia nitrogen reduction above 85%

4. Solid-Liquid Separation

Advanced clarification or membrane filtration

MBR membrane modules or DAF scrapers

Suspended solids removal to below 10 mg/L

5. Disinfection

Pathogen inactivation

UV sterilization reactor or chemical dosing system

Fecal coliforms and pathogenic bacteria

 

 
Applications

Municipal and Residential Communities

Townships, housing complexes, and villages lacking municipal sewer connections.

Industrial Facilities

Slaughterhouses, food and beverage plants, textile mills, and chemical processing units.

Remote Infrastructure

Construction camps, highway service stations, mining operations, and military outposts.

Commercial Complexes

Hospitals, shopping malls, and institutional campuses requiring localized wastewater treatment.

 

Technical Specifications

 

Category

Parameter

Specification

Design Influent Parameters

BOD

200–350 mg/L

COD

350–600 mg/L

Suspended Solids (SS)

200–400 mg/L

Ammonia Nitrogen

30–50 mg/L

Target Effluent Quality

BOD

≤10 mg/L

COD

≤50 mg/L

Suspended Solids (SS)

≤10 mg/L

Ammonia Nitrogen

≤5 mg/L

Power Supply

Voltage / Phase / Frequency

380 V or 415 V, 3-phase, 50/60 Hz

Material Specifications

Tank Shell

Q235B steel with external sandblasting and multi-layer epoxy anticorrosive coating

Tank Shell Options

SUS304 or SUS316L stainless steel

Internal Piping

UPVC or pressure-rated stainless steel piping

 

Selection Guide

 

Determine Hydraulic Flow Rate: Calculate average daily flow and peak hourly flow in cubic meters per hour or day.

 

Characterize Influent Quality: Identify specific industrial contaminants, oil and grease content, or high initial COD loads requiring pre-treatment.

 

Verify Effluent Standards: Confirm local discharge or reuse regulations for surface water or landscape irrigation.

 

Evaluate Site Constraints: Check available footprint, indoor or outdoor placement, electrical availability, and containerized or buried installation requirements.

 

Select Sludge Disposal Method: Factor in sludge generation volume and local disposal protocols to size the sludge holding and dewatering modules.

Micro-Bubble DAF Clarification Unit

 

Manufacturing and Quality Control

 

Raw Material Verification: Ultrasonic thickness testing and chemical composition analysis on incoming steel plates and stainless steel coils.

 

Welding Standards: Automated welding executed by certified welders holding international credentials, backed by weld seam liquid penetrant testing or X-ray inspection for critical pressure vessels.

 

Surface Treatment: Grit blasting followed by dry-film thickness verification of anti-corrosive epoxy coatings to withstand aggressive wastewater environments.

 

Factory Hydrostatic Testing: Assembly-level pressure and leak testing conducted on all tanks, piping networks, and skids prior to export.

 

Electrical Burn-in: Pre-shipment simulation testing of PLC control panels, automatic valve actuators, and sensor calibration.

Shallow Tank High-Speed DAF Clarifier

 

Customized Engineering

 

 

Dimensional Adaptation

Custom tank fabrication tailored to restricted shipping container dimensions or limited plant room layouts.

 

Process Retrofitting

Integration of advanced oxidation processes or activated carbon polishing stages for specific toxic industrial pollutants.

 

Voltage and Control Integration

Custom electrical schematics compatible with regional power grids, complete with communication protocols for SCADA tie-in.

 

 

 

Our Certificate

 

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FAQ

 

 

Q: What is the standard delivery lead time for a packaged sewage treatment plant?

A: Standard modular skid units and containerized systems require 25 to 35 working days from drawing approval. Large-capacity non-standard configurations require 45 to 60 days depending on steel plate fabrication schedules.

Q: Can the system operate reliably in sub-zero winter temperatures?

A: Yes. For outdoor installations in cold climates, internal tanks can be insulated with rockwool lagging, and electric heat tracing cables can be installed on exposed piping lines. Blowers and control panels are housed in climate-controlled enclosures.

Q: What is the typical operational lifespan of the submerged MBR membranes?

A: With routine chemical maintenance cleaning and adherence to recommended influent pretreatment limits, the MBR membrane modules deliver a service life of 5 to 8 years.

Q: Is professional site installation engineering support available?

A: Yes. Detailed English installation manuals, piping schematics, and electrical wiring diagrams are provided. On-site mechanical and electrical supervision by senior commissioning engineers can be arranged upon request.

Q: How is sludge handling managed within the automated package plant?

A: Excess biological sludge is periodically transferred from the aeration zone into an integrated sludge digestion hopper. The sludge is then conditioned for mechanical dewatering via a screw press or filter bag system.

Q: What utility requirements are needed on-site to operate the plant?

A: The site requires a stable 3-phase electrical supply matching the total connected motor load, a raw water supply source for chemical preparation and cleaning, and proper drainage infrastructure for treated effluent monitoring.

We're well-known as one of the leading sewage treatment plant manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy durable sewage treatment plant for sale here from our factory. Customized orders and OEM orders are welcome.

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